Jet Cool Profile Pin — custom cross-section with internal cooling
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Pins

Jet Cool Profile Pin

The Jet Cool Profile Pin combines the precise form of a profiled core pin with integrated internal jet cooling. Where a standard round pin cannot form the required geometry, or where a unique cross-sectional profile is required in the die cavity, Vyankatesh Engineering's Profile Pins provide the answer. Each pin is machined to exact profile dimensions, with the internal cooling bore carefully positioned to maximise heat extraction from the thinnest wall sections.

Technical Specifications
Material
DIN 1.2344 / AISI H-13
Surface Treatment
Nitriding & PVD Coating (options available)
Profile Accuracy
Machined and ground to customer profile drawing
Cooling
Integrated internal jet cooling bore
Manufacturing
CNC + Wire EDM + Precision Grinding

Industries Served

AutomotiveIndustrial MachineryElectrical ComponentsGeneral Engineering

Key Features

Custom profile forms machined using CNC milling, wire EDM, and precision grinding

Internal jet cooling bore positioned for maximum thermal benefit

Manufactured from certified DIN 1.2344 H-13 for thermal fatigue resistance

Nitriding provides wear resistance on all profiled surfaces

End-to-end quality management ensures profile accuracy is never compromised

PVD coating applied by trusted partners with thoroughly checked results to increase wear and tear resistance and extend durability

Material, Finish & Customization

Material
DIN 1.2344 / AISI H-13 Hot Work Tool Steel
Dimensional Tolerance
Profile ground to customer drawing tolerance. Typically ±0.01mm on critical dimensions.
Surface Finish
Nitriding across all profiled surfaces + optional PVD coating.
Customization Available
Any cross-sectional profile can be manufactured per customer 2D drawing or 3D model. Cooling bore positioning is optimized during the design review stage.

Applications

  • Non-circular or profiled hole formations in HPDC dies
  • Fins, webs, and boss features with critical cooling requirements
  • Complex geometry mold zones requiring both shape accuracy and thermal management
  • Intricate automotive casting features where standard round pins are unsuitable

Key Advantages

Addresses cooling challenge in non-round core features that cannot use standard round pins

Single-component solution combines form and cooling function

Precision wire EDM capability ensures complex profile accuracy

Eliminates the need for secondary cooling circuits around complex features

Quality Assurance

100% Inspection Before Dispatch

Profile pins are 100% inspected against customer drawing using precision CMM measurement. Complex profiles are blue-matched to the corresponding die feature before dispatch.

Frequently Asked Questions

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